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LOLER 1998UK

Does an Excavator Need a LOLER Thorough Examination?

When an excavator counts as lifting equipment under LOLER 1998 — the HSE position on excavators used for lifting, what the thorough examination covers, the 12-month interval, quick hitch rules, and what PUWER still requires for machines that only dig.

Reviewed by Allen Carey, Core InspectionLast reviewed

The moment an excavator is used for lifting, it is lifting equipment under LOLER and needs a thorough examination at least every 12 months. A 360 that only ever digs doesn't — but it still needs a PUWER inspection and maintenance regime. The dividing line is use, not the machine.

When an excavator becomes lifting equipment

HSE's position is short and unambiguous: "only excavators that are used for lifting operations are subject to thorough examination." When the machine is used for lifting — pipes, trench boxes, kerbs, anything slung from a lifting point, quick hitch hook or attachment — LOLER applies. HSE gives the example of a vacuum lifting attachment fitted to the boom for handling concrete pipes: "under these circumstances the excavator is considered to be a crane and the terms of LOLER apply."

Occasional lifting doesn't earn an exemption. HSE's FAQ says plainly: "if you plan to use an excavator for lifting, then you must have it thoroughly examined by a competent person as this is a control measure for the additional risks involved in lifting operations."

"But it's just lifting in connection with the digging"

A common assumption on site is that lowering pipes into the trench the machine has just dug is somehow part of excavation, not a lifting operation. It isn't. The Construction Plant-hire Association's guidance (produced with HSE involvement) states that LOLER Regulation 8 — proper planning by a competent person, appropriate supervision, safe execution — "includes lifting by earth moving machinery". The lift must be planned, risk assessed, covered by a method statement, and the machine itself must be in the thorough examination regime.

The CPA guidance also closes the person-lifting question for good: excavators "should not be used under any circumstances for the lifting of persons". So while LOLER's 6-month interval for people-lifting equipment exists on paper, for excavators it should never arise — use a MEWP, hoist or scaffold instead.

What the thorough examination covers

An excavator on lifting duties is examined as lifting equipment, and the competent person's attention goes to the lifting-specific elements as well as the machine's structural integrity:

ItemWhat the examiner is looking at
Load hooking device / lifting pointThe designated point on the dipper, quick hitch or bucket; if it's a hook, it must have a clip or device preventing the sling slipping off
Quick hitchCondition, locking system, retaining pin arrangement; covered within the machine's examination if permanently fitted
Boom lowering control device (check valves)Required (to ISO 8643) where rated lifting capacity exceeds 1 tonne or overturning moment exceeds 40,000 Nm
Warning deviceAn acoustic or visual device indicating when object-handling capacity or load moment is reached — required at the same threshold
Rated object handling capacity tableMust be available in the cab; CPA guidance says a machine without one should not be used for object handling at all

A new machine accompanied by an EC Declaration of Conformity dated within the last 12 months doesn't need a first thorough examination report until that period expires — the same rule as for other lifting equipment.

The intervals: 12 months for the machine, 6 for the gear on it

Because an excavator used for object handling is lifting equipment rather than an accessory, the default LOLER Regulation 9 interval is at least every 12 months, unless a written examination scheme drawn up by a competent person sets a different period.

The kit used with it follows the accessory rules:

  • Slings, chains, shackles, loose hooks — thorough examination every 6 months.
  • Buckets with integrated hooks or lifting eyes — classed as lifting accessories by CPA guidance: 6 months.
  • Quick hitches — the split that catches people out. HSE operational guidance (OG-00004): permanently attached to the excavator, it can be treated as part of the machine and examined at least every 12 months with it; moved between machines, it's an accessory and needs examining every 6 months. Either way, when the hitch is used for lifting, its weight comes off the machine's rated capacity.

Record each on a Report of Thorough Examination — our free ROTE template carries every Schedule 1 field.

The quick hitch deserves its own paragraph

HSE's operational guidance exists because quick hitches kill. A significant number of investigated excavator accidents are attributed to "the bucket detaching from a QH and injuring a ground worker, most of which are fatal and major injuries" — and the majority involve semi-automatic hitches where the operator failed to fit the manual retaining pin. A semi-automatic hitch requires the operator to leave the cab and insert the pin; fully automatic hitches lock independently of hydraulic pressure from the cab. For an examiner, the hitch's locking system and pin arrangement are not a side item — they're one of the highest-consequence components on the machine.

PUWER never goes away

LOLER covers the lifting function; PUWER 1998 covers the machine as work equipment regardless. A digging-only excavator needs "an appropriate maintenance regime, including inspection of the machine at intervals specified by a competent person" under PUWER. A lifting-duty excavator needs both: thorough examination under LOLER for the lifting elements, and PUWER maintenance and inspection for the machine generally — pre-use checks by the operator each shift, recorded weekly inspections, and maintenance at no less than the manufacturer's intervals.

Where Core fits

Excavators are where mixed-fleet registers get messy: the machine on a 12-month cycle, a swappable quick hitch on 6, hooked buckets and slings on 6, and a PUWER inspection schedule running alongside. Core tracks each asset on its own statutory or scheme interval, flags what's due before it lapses, and generates the ROTE from the examination itself — with a portal where each client sees exactly what's compliant and what's coming due. See it on your own workflow.

Sources

Frequently asked questions

Do all excavators need a LOLER thorough examination?

No. HSE is explicit that only excavators used for lifting operations are subject to thorough examination. A machine used solely for conventional earthmoving falls under PUWER instead, which still requires maintenance and inspection at intervals set by a competent person — but not a LOLER thorough examination.

How often does an excavator used for lifting need a thorough examination?

At least every 12 months. An excavator used for object handling is lifting equipment, not a lifting accessory, so the 12-month interval in LOLER Regulation 9 applies — unless a written examination scheme drawn up by a competent person specifies otherwise. The slings, shackles and hooks used with it are accessories and need examining every 6 months.

Is a quick hitch covered by the excavator's thorough examination?

It depends on whether it is permanently attached. HSE operational guidance says a quick hitch permanently attached to the excavator can be treated as part of the machine and examined at least every 12 months with it. A quick hitch that is moved between machines is treated as a lifting accessory and needs a thorough examination every 6 months.

Does lifting pipes into a trench the excavator dug still count as a lifting operation?

Yes. There is no carve-out for lifting done in connection with excavation work. CPA guidance confirms LOLER Regulation 8 applies to lifting by earthmoving machinery — the operation must be planned by a competent person and the machine thoroughly examined. HSE treats an excavator handling concrete pipes with a lifting attachment as a crane for LOLER purposes.

Can an excavator be used to lift people?

No. CPA guidance is unequivocal that excavators should not be used under any circumstances for lifting persons — their operating speeds and movements make them totally unsuitable. Access to height should be by equipment designed for the purpose, such as MEWPs, hoists or scaffolds.